GZ250 Service, Owners and Part Breakdown Manuals - Download!
 

MOD EDIT: As we wait for the files from the old forum to be transferred in, I have temporarily hosted the owner's and service manuals at a site called box.net. Click on the links below and it should automatically take you a page where all three files are visible. They are PDF files and you can save them to your computer. If anyone has any issues, contact "jonathan180iq" or "Admin" and we can send you the files directly. Thanks for being patient.

Files 1 is the 230 page service manual for your gz250! This is the FULL service manual that came from the dealer. Covers EVERYTHING you could want on your gz250 from teardown to maintenance. What an awesome book!

File #2 Is the Suzuki GZ250 Owners manual for all years GZ250. Another book you cannot be without for your GZ.

File #3 is a 52 page parts breakdown, complete with part numbers.

Download options:

1. Service Manual - PDF File
2. Owners Manual - PDF File
3. GZ250 Parts Manual

*Bonus*
4. GZ125 Parts Manual


:cool:

Error in manual about cam chain tension adjuster, I think.
 

On page 45 it says to "Remove the rubber cap and then turn the slotted end of cam chain tension adjuster...in the CLOCKWISE direction. I did that, and it just tightened the spring and when I let go it recoiled. I turned it COUNTER CLOCKWISE, and it seemed to "lock the push rod".
Anyone else agree on this???

Re: Error in manual about cam chain tension adjuster, I thi
 

Have'nt been that far into mine, YET. I do remember reading something about it though that just did'nt make sense to me, like it was telling you to do the reverse of what you really needed to do. O_o

Re: Error in manual about cam chain tension adjuster, I thi
 

We should take a note of it. I'll move your post into the service manual thread. Hopefully someone can come along to confirm it.

Re: GZ250 Service, Owners and Part Breakdown Manuals - Downl
 

When i did my engine work i did it just like it says to and it worked just fine for me.

Re: GZ250 Service, Owners and Part Breakdown Manuals - Downl
 

Are the TU250 manuals available? Is there that much of a difference to matter?

Re: GZ250 Service, Owners and Part Breakdown Manuals - Downl
 

No.....at least not yet.....and yes, lots of differences......even the frame, since the GZ is a cruiser (pegs forward) and the TU is a standard (pegs center).

Re: GZ250 Service, Owners and Part Breakdown Manuals - Downl
 

Is there much difference ? Oh yeah. I agree with Easy. I will go out on a limb and offer this opinion as well. The TU is a reincarnation of an older proven model with FI and enough other updates to enter the North American market. Due to the styling and configuration of the bike I would say it is a workhorse in many 3rd world countries in the original version. Feel free to disagree, we can do that politely as adults.

Re: GZ250 Service, Owners and Part Breakdown Manuals - Downl
 

They were posted a while back, but I just downloaded and saved them. Thanks for posting them, they will come in very handy! :cool:

Re: GZ250 Service, Owners and Part Breakdown Manuals - Downl
 

Hi guys

I just boutht my first bike, a 2009 marauder 250cc
I noticed Dupo posted the manuals and clymer, question, is that service manual good for the 2009 model
I might have to change the brakes cuz they squik, the bike has only 1,650 KM,
thanks a lot for posting all that info!!
xoxo :rawk: