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Forum: Troubleshooting

02-07-2015, 03:24 AM

Replies: 9

What to do with a detonated top end

Views: 2,649

Posted By FreeRide

So... for the folks in the future who are...

So... for the folks in the future who are considering what to do with a detonated top end...
This may be premature, but the process seems to have worked. Total cost, not worrying too much about...

Forum: Troubleshooting

02-07-2015, 03:15 AM

Replies: 9

What to do with a detonated top end

Views: 2,649

Posted By FreeRide

It lives... ...

It lives...

https://www.youtube.com/watch?v=cmeH9iMOpzI

Twitchy Neutral switch. Doesnt like to start with the kickstand down as it doesnt think its fimly in neutral. Gotta figure that out....

Forum: Troubleshooting

02-05-2015, 03:49 AM

Replies: 9

What to do with a detonated top end

Views: 2,649

Posted By FreeRide

Progress. Engine back together. Work...

Progress.

Engine back together.

Work flow for getting the piston installed, since i cant find it anywhere on the site.

I took the starter out to do this, easy, 2 bolts. Rotated the...

Forum: Troubleshooting

02-04-2015, 10:41 PM

Replies: 9

What to do with a detonated top end

Views: 2,649

Posted By FreeRide

SOOOO CLOSE.. But stuck now.Help? I bought a...

SOOOO CLOSE.. But stuck now.Help?

I bought a new psiton, as the old one had been crunched by that chunk of valve seat enough that the rings were stuck. Crankshaft measures within spec though,...

Forum: Troubleshooting

01-21-2015, 05:54 PM

Replies: 9

What to do with a detonated top end

Views: 2,649

Posted By FreeRide

Oh, and the cause... PO said he was riding...

Oh, and the cause...

PO said he was riding along at 50 and heard a death rattle. Bike would crank and make a horrible noise. Then at some point the starter would click, and nothing moved. When i...

Forum: Troubleshooting

01-21-2015, 05:50 PM

Replies: 9

What to do with a detonated top end

Views: 2,649

Posted By FreeRide

Hi jordan, I took the head to a shop and he...

Hi jordan,
I took the head to a shop and he said though its easy to bore out the valve seat and install a new one, it is unlikely to be cost effective. He expects to have to remove both exhaust...

Forum: Troubleshooting

01-04-2015, 03:04 AM

Replies: 9

What to do with a detonated top end

Views: 2,649

Posted By FreeRide

What to do with a detonated top end

Hi Folks,
Really enjoying the forum. Ive torn my friends 02 gz250 (19k miles) down to find the source of a horrible sound, and after finding most everything fine, i pulled the head.

An exhaust...

Forum: General GZ250 Talk

01-03-2015, 10:26 PM

Replies: 30

Sticky: GZ250 Service, Owners and Part Breakdown Manuals - Download!

Views: 63,650

Posted By FreeRide

Agreeing with TommyJoeBilly here. On my 02 gz250....

Agreeing with TommyJoeBilly here. On my 02 gz250. To lock the cam chain tensioner so as to remove it from the engine, i had to turn the slot screwdriver COUNTER clockwise, for it to tighten and lock....

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