2001 gz250 and DIY passenger backrest

Thumperville · 06-22-2012, 12:41 AM

:rawk:

Thumperville · 06-22-2012, 12:47 AM

with and without measurements = )

we made this out of solid steel, had to heat them to bend, then welded the tabs on the bottom and also bonus oh sh!t handles.

i also added the pillows to it and painted it black. no way was i going to spend $300 on something that is junk lol.

i forgot to mention that i've since welded a luggage rack on the back of the backrest. the luggage rack works great

Code:

with holding my backpack,

ok i no longer use a backpack because the zippers can come open which is no fun...

PimpS · 06-22-2012, 03:54 AM

Well done thumperville! Thumbs up!

Water Warrior 2 · 06-22-2012, 04:36 AM

Now that is just plain slick. You do good work. The hand rails are a nice touch too. :2tup: :2tup: :2tup:

bonehead · 06-22-2012, 07:30 AM

Now, get a jig made so you can mass produce that and sell them here!

Thumperville · 06-22-2012, 11:39 AM

hey thanks for the comments everyone.

i wanted my woman (who isn't a fan of being on the back of motorcycles) to be able to easily grab for the handles and not have to search for them, plus if i need i can strap or bungee cord cargo with them.

the one problem i have with the design of the handles would be that the handles will most likely interfere with the mounting of side boxes . maybe i can find some shallow side boxes or just go with a trunk on the luggage rack.

*side note - i'm still weighing the option of going with a new exhaust and air intake w/new jet, due to the current stock muffler has a slight high pitched tinny vibration (rattle) that sounds hollow. it only does it on certain instances and most people might not notice it but its starting wear on my nerves.

going to be kicking a donation down to this handy website. love it.

Water Warrior 2 · 06-22-2012, 02:42 PM

Thumper, you may find an easier route by looking at soft luggage. A hard trunk would not open well due to the sissy bar. Look at the products from Cortech and Nelson-Rigg for soft luggage options that are good quality and very functional. A sissy bar pack is an interesting piece and may catch your eye. Expandable soft luggage is really neat and not that expensive either.

bonehead · 06-26-2012, 10:13 AM

Wally World has a motorcycle back pack that goes over the sissy bar. Holds quite a bit of gear, has a pouch for a hydration bladder, and support rods to help keep it upright. 28.00 and change. I bought one, and it holds a lot of clothes. Also has a few zippered pockets on the outside for small stuff.

Water Warrior 2 · 06-26-2012, 09:20 PM

How about a pic of that on the bike. Could be a cheap alternative for storage and portability.

Thumperville · 06-26-2012, 11:13 PM

I checked wally world and wow it does have some decent bags for motorcycles, i think this is what bone was talking about http://www.walmart.com/ip/Outdoor-Produ ... ct+Reviews

06-22-2012, 12:41 AM	#1
Thumperville Junior Member Join Date: Jun 2012 Location: mid west Posts: 15	2001 gz250 and DIY passenger backrest :rawk: Login or Register to Remove Ads
	0

06-22-2012, 12:47 AM	#2
Thumperville Junior Member Join Date: Jun 2012 Location: mid west Posts: 15	Re: 2001 gz250 with and without measurements = ) we made this out of solid steel, had to heat them to bend, then welded the tabs on the bottom and also bonus oh sh!t handles. i also added the pillows to it and painted it black. no way was i going to spend $300 on something that is junk lol. i forgot to mention that i've since welded a luggage rack on the back of the backrest. the luggage rack works great Code: with holding my backpack, ok i no longer use a backpack because the zippers can come open which is no fun...
	0

06-22-2012, 03:54 AM	#3
PimpS Senior Member Join Date: Dec 2011 Location: Slovenija Posts: 475	Re: 2001 gz250 and DIY passenger backrest Well done thumperville! Thumbs up! Login or Register to Remove Ads
	0

06-22-2012, 04:36 AM	#4
Water Warrior 2 Senior Member Join Date: Dec 2006 Location: Squamish B.C Canada Posts: 11,409	Re: 2001 gz250 and DIY passenger backrest Now that is just plain slick. You do good work. The hand rails are a nice touch too. :2tup: :2tup: :2tup:
	0

06-22-2012, 07:30 AM	#5
bonehead Senior Member Join Date: May 2009 Location: elgin,tx Posts: 907	Re: 2001 gz250 and DIY passenger backrest Now, get a jig made so you can mass produce that and sell them here! __________________ Standing with the PGR until they stand for me. Login or Register to Remove Ads
	0

06-22-2012, 11:39 AM	#6
Thumperville Junior Member Join Date: Jun 2012 Location: mid west Posts: 15	Re: 2001 gz250 and DIY passenger backrest hey thanks for the comments everyone. i wanted my woman (who isn't a fan of being on the back of motorcycles) to be able to easily grab for the handles and not have to search for them, plus if i need i can strap or bungee cord cargo with them. the one problem i have with the design of the handles would be that the handles will most likely interfere with the mounting of side boxes . maybe i can find some shallow side boxes or just go with a trunk on the luggage rack. *side note - i'm still weighing the option of going with a new exhaust and air intake w/new jet, due to the current stock muffler has a slight high pitched tinny vibration (rattle) that sounds hollow. it only does it on certain instances and most people might not notice it but its starting wear on my nerves. going to be kicking a donation down to this handy website. love it.
	0

06-22-2012, 02:42 PM	#7
Water Warrior 2 Senior Member Join Date: Dec 2006 Location: Squamish B.C Canada Posts: 11,409	Re: 2001 gz250 and DIY passenger backrest Thumper, you may find an easier route by looking at soft luggage. A hard trunk would not open well due to the sissy bar. Look at the products from Cortech and Nelson-Rigg for soft luggage options that are good quality and very functional. A sissy bar pack is an interesting piece and may catch your eye. Expandable soft luggage is really neat and not that expensive either.
	0

06-26-2012, 10:13 AM	#8
bonehead Senior Member Join Date: May 2009 Location: elgin,tx Posts: 907	Re: 2001 gz250 and DIY passenger backrest Wally World has a motorcycle back pack that goes over the sissy bar. Holds quite a bit of gear, has a pouch for a hydration bladder, and support rods to help keep it upright. 28.00 and change. I bought one, and it holds a lot of clothes. Also has a few zippered pockets on the outside for small stuff. __________________ Standing with the PGR until they stand for me.
	0

06-26-2012, 09:20 PM	#9
Water Warrior 2 Senior Member Join Date: Dec 2006 Location: Squamish B.C Canada Posts: 11,409	Re: 2001 gz250 and DIY passenger backrest How about a pic of that on the bike. Could be a cheap alternative for storage and portability.
	0

06-26-2012, 11:13 PM	#10
Thumperville Junior Member Join Date: Jun 2012 Location: mid west Posts: 15	Re: 2001 gz250 and DIY passenger backrest I checked wally world and wow it does have some decent bags for motorcycles, i think this is what bone was talking about http://www.walmart.com/ip/Outdoor-Produ ... ct+Reviews
	0