Well, she finally puked her guts out.... (pic) - Page 8

Water Warrior 2 · 03-31-2017, 03:24 AM

I sure hope there is a good ending to this thread. I can't imagine all the time and effort going for not.

spldart · 04-04-2017, 07:15 PM

Third fill-up i've tracked for economy.
Even though the engine is making nasty noises my fuel economy seems to have jumped.
I went from an average of 68 mpg to 77 mpg.
To bad it still sounds like it wants to throw a piston or rod out the side.
600 miles on build now. Already changed oil at 300 miles. Changing oil and filter soon now that the
motor has loosened up.
I just wish I knew what the metal rapping sound was coming from.

Water Warrior 2 · 04-04-2017, 08:43 PM

Other than the rapping sound it appears your efforts have been rewarded. I'm just hoping it doesn't grenade and hurt you while riding.

Vegas Street Rider · 04-04-2017, 09:09 PM

I'll second that.

spldart · 04-10-2017, 07:00 PM

Ok.... I stopped and thought about this for a bit.
Why isn't it blowing up with this metallic knocking sound?!?!

And it came to me Saturday. Derbydave's statement about chasing my tail.

I thought maybe this is something stupid simple....
So I take a mallet and start tapping all about the engine, frame and exhaust....
... And there it is... The left exhaust pipe is in contact with the motor case on the bottom.
Welp.. I bend it away from the motor case and went for a test drive.
The metal rapping sound is almost gone! The pipe was acting as a loudspeaker for all the engines
internal noises!
I just have a very very mild slap/knock sound now.

Bottom line.

The third tear down and reassembly was the last one necessary. Just needed to shim the motor for proper deck height and I was done.
My bent up, and cracked open, exhaust was my loud nasty sound problem.

Dunno why I still have a quiet rapping sound still. But hey! I can ride it without thinking it's gonna bite me now

Vegas Street Rider · 04-10-2017, 11:49 PM

That is good news, spldart. May the force be with you.

Water Warrior 2 · 04-11-2017, 01:50 AM

Excellent thinking and great results. Now we can get on to some fun stuff. Everyone in favor just rev your engine.

derbydave · 04-12-2017, 10:40 AM

I'm glad you finally figured out your noise. In my over 20 years turning wrenches I have gotten burned more times then I would like to admit when I started to overthink the problem.

spldart · 04-23-2017, 04:30 PM

81.623 mpg without trying.
Incredible!
Noise continues to grow.
Just bizarre.
Two sets of gaskets on the way for another tear down.
I'll post pictures whether it's nothing or I find something.
*I've run out of other things to fix so why not.*

derbydave · 04-23-2017, 11:11 PM

If you are going to be tearing it down again. I would check and make sure that all of your bearing clearances are in the service limits.

03-31-2017, 03:24 AM	#71
Water Warrior 2 Senior Member Join Date: Dec 2006 Location: Squamish B.C Canada Posts: 11,409	I sure hope there is a good ending to this thread. I can't imagine all the time and effort going for not. Login or Register to Remove Ads
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04-04-2017, 08:43 PM	#73
Water Warrior 2 Senior Member Join Date: Dec 2006 Location: Squamish B.C Canada Posts: 11,409	Other than the rapping sound it appears your efforts have been rewarded. I'm just hoping it doesn't grenade and hurt you while riding. Login or Register to Remove Ads
	1

04-10-2017, 07:00 PM	#75
spldart Senior Member Join Date: May 2015 Location: Stafford, Texas Posts: 604	Ok.... I stopped and thought about this for a bit. Why isn't it blowing up with this metallic knocking sound?!?! And it came to me Saturday. Derbydave's statement about chasing my tail. I thought maybe this is something stupid simple.... So I take a mallet and start tapping all about the engine, frame and exhaust.... ... And there it is... The left exhaust pipe is in contact with the motor case on the bottom. Welp.. I bend it away from the motor case and went for a test drive. The metal rapping sound is almost gone! The pipe was acting as a loudspeaker for all the engines internal noises! I just have a very very mild slap/knock sound now. Bottom line. The third tear down and reassembly was the last one necessary. Just needed to shim the motor for proper deck height and I was done. My bent up, and cracked open, exhaust was my loud nasty sound problem. Dunno why I still have a quiet rapping sound still. But hey! I can ride it without thinking it's gonna bite me now Login or Register to Remove Ads
	1

04-12-2017, 10:40 AM	#78
derbydave Senior Member Join Date: Jan 2017 Location: KS Posts: 103	I'm glad you finally figured out your noise. In my over 20 years turning wrenches I have gotten burned more times then I would like to admit when I started to overthink the problem. __________________ 2003 Suzuki GZ250 (Sold) 1986 Suzuki Cavalcade LXE 1986 Suzuki Intruder VS700
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04-23-2017, 11:11 PM	#80
derbydave Senior Member Join Date: Jan 2017 Location: KS Posts: 103	If you are going to be tearing it down again. I would check and make sure that all of your bearing clearances are in the service limits. __________________ 2003 Suzuki GZ250 (Sold) 1986 Suzuki Cavalcade LXE 1986 Suzuki Intruder VS700
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04-04-2017, 07:15 PM	#72
spldart Senior Member Join Date: May 2015 Location: Stafford, Texas Posts: 604	Third fill-up i've tracked for economy. Even though the engine is making nasty noises my fuel economy seems to have jumped. I went from an average of 68 mpg to 77 mpg. To bad it still sounds like it wants to throw a piston or rod out the side. 600 miles on build now. Already changed oil at 300 miles. Changing oil and filter soon now that the motor has loosened up. I just wish I knew what the metal rapping sound was coming from.
	0

04-04-2017, 09:09 PM	#74
Vegas Street Rider Senior Member Join Date: May 2015 Location: Henderson, NV Posts: 1,089	I'll second that.
	1

04-10-2017, 11:49 PM	#76
Vegas Street Rider Senior Member Join Date: May 2015 Location: Henderson, NV Posts: 1,089	That is good news, spldart. May the force be with you.
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04-11-2017, 01:50 AM	#77
Water Warrior 2 Senior Member Join Date: Dec 2006 Location: Squamish B.C Canada Posts: 11,409	Excellent thinking and great results. Now we can get on to some fun stuff. Everyone in favor just rev your engine.
	0

04-23-2017, 04:30 PM	#79
spldart Senior Member Join Date: May 2015 Location: Stafford, Texas Posts: 604	81.623 mpg without trying. Incredible! Noise continues to grow. Just bizarre. Two sets of gaskets on the way for another tear down. I'll post pictures whether it's nothing or I find something. I've run out of other things to fix so why not.
	0