Not enough space between brake pads
 

I am installing new pads. After I place both of them inside the caliper, they are pretty much touching each other and there is absolutely no space to squeeze the disc in-between them. I am guessing the caliper cylinder has contracted. How do I make space for the disc?

The manual says not to touch the brake lever while the pads are out, and I followed that. Do I need to release some brake fluid through the air bleeder valve the make the caliper expand?

Thanks.

Re: Not enough space between brake pads
 

The brake caliper piston adjusts to accommodate the decreasing width of the brake pads. I have used a c-clamp to compress the cylinder to make room for the new (and thicker) brake pads. I also put a rag between the clamp and the calipers.

Bill

Re: Not enough space between brake pads
 

I've used a c-clamp on vehicles but not bikes but its the same principle and works good. Tighten it a little then give it a minutes for the pressure to back off then turn a little more till you get the space you need. I always leave the old pad on the caliper doing that too so it wont go back in at an angle.

Re: Not enough space between brake pads
 

Got it done. Had to release brake fluid from the system to be able to squeeze the piston back in. I did complete brake bleed afterwards. However, many times when I come to a stop now, I hear a strange rumbling sound coming from the front brakes. It's not squeak. It's more like a vibration. It even continues after I release the brake lever. Any idea what it could be?

Re: Not enough space between brake pads
 

Excellent hint for the inexperienced(that's me)DIY mechanic. Might actually be doing that next week myself too. I will have the wheels off for new tires and that is a very good time to do an inspection of pads and assorted parts. Thank you so much. :2tup:

Re: Not enough space between brake pads
 

Did you lubricate the "pins" that the pads slide in & out on? This MAY be your problem (not lubricating them, that is) :)

Re: Not enough space between brake pads
 

Just make sure one of the pads did not get installed backwards.

Re: Not enough space between brake pads
 

My previous post from a previous discussion..........

:)

Re: Not enough space between brake pads
 

I did not. The service manual didn't mention anything about that. That is probably my problem. Can I spray some WD40 in there or do I need to take the whole thing apart again?

Re: Not enough space between brake pads
 

NO! You need to put some Hi-heat grease on the pins and slides.Also make sure every thing is clean & rust free when it is apart. :2tup: :)